Posts By: Calvac Paving
Our water is arguably the most precious natural resource we have, and it’s up to everyone to keep it clean so we always have access to safe drinking water. At Calvac Paving, we’re always looking for new ways to help keep our environment clean and healthy without compromising performance. Recently, we added a new tool to our arsenal in the ongoing fight against water pollution: full trash capture units inside catch basins.
If you’ve been walking down the sidewalk or happened to look at a storm drain in the middle of a parking lot recently, you may have noticed a marker which reads, “No Dumping—Drains To Bay,” such as a stream, lake or the ocean. Other such markers include reminders to be cautious of discarding trash and debris into water sources. All of these markers indicate places where trash capture filter devices may have been installed in storm drains.
The principle behind trash capture units inside catch basins is very simple. They work much like a pool filter to prevent dirt, debris, garbage and other runoff contaminants from getting into the water. Made by REM Filters, these Triton filtration systems are designed for drains which empty to stormwater repositories and water bodies. They have the advantage of being economical, flexible and relatively low-maintenance, while helping keep stormwater runoff cleaner and promoting a healthier environment.
With different filtration media available, property managers, owners and municipalities can design a custom system which works with the primary contaminants in a given area, such as streets, parking lots and garages, food courts, sidewalks and so on. The filters are easy to clean, change and service, allowing for broader application with reduced service and personnel costs versus conventional storm drain clearance procedures. Even better, Triton trash catch basins can be applied to both new and retrofit construction, saving time and money over other stormwater mitigation measures.
Calvac Paving has been serving the Bay Area for over 45 years with the latest and best in paving and stormwater mitigation technology. Some of the services we provide include:
· New Construction
· Concrete Placement
· Asphalt Placement & Compaction
· Pulverizing In Place
· ADA upgrades to existing structures
· Crack Sealing & Repair
· Petromat Overlays
· Parking Lots
· Asphalt Repairs
· And More!
At Calvac Paving, we are committed to providing the best and most modern paving solutions available, while implementing new ways to make our processes and products greener and more in harmony with our environment. There’s no “Plan B” for our planet; we only have one, and it’s everyone’s responsibility to help keep it green, healthy and beautiful for ourselves and generations to come. New technology and pollution-combating policies, processes and procedures are just one of the many ways we demonstrate our commitment to a greener Earth on every job, every time. To learn more about Calvac Paving’s green initiatives, or to learn how we can help your new construction or retrofit project go more smoothly and be more environmentally friendly, call us at (408) 225-7700 or click here to contact us via email!
Calvac Paving’s commitment to service means that we often have projects that present unique challenges. For a medical center in Menlo Park, there were several problems that had to be overcome. First, the base below the asphalt had become unstable, leading to depressions and potholes in the surface. Due to these conditions the existing asphalt had to be removed, the baserock graded and compacted. Second, the existing asphalt had to be off hauled and new pavement placed over the recompacted baserock. Finally, because it is an active office, we had to complete the removal, replacement and striping in a single Saturday.
When we first arrived, the parking area was riddled with potholes and puddles from the destabilized base. The existing striping and stall design of the parking lot was several years out of step with current ADAS and CBC standards for access. We then scheduled the off haul of recycle and import of hotmix asphalt tonnage and we mobilized the equipment and manpower necessary to complete the job, as well as staging the striping crew. Since we had a very tight window and no margin for error, we knew this had to be done efficiently and correctly the first time, with no delays. After blocking off the area so that we could work safely, we began grinding out the existing asphalt using a specialized milling machine. This pulverized the existing asphalt so that we could haul it to a local recycling plant, while exposing the existing baserock surface. Once that was completed, we graded and compacted the baserock so that Calvac Paving could create a stable, uniform surface that would create the necessary drainage and eliminate the puddles. This process, known as “grading,” is key to establishing a surface safe for vehicles and pedestrians while permitting stormwater drainage, which helps prevent subgrade destabilization by not allowing water to collect and seep through the asphalt.
Once the grade had been established and the baserock compacted to comply with industry standards and project specifications, we placed fresh hotmix asphalt in two 2” layers, or “lifts.” Compacting the asphalt in lifts as it was placed, created an end product that is more durable, less prone to cracking, potholing and other problems seen with asphalt paving. Once the second lift was placed, and we fog sealed the surface, we then had to layout and stripe the parking lot up to current ADAS and California building code requirements for correct access to the building and parking areas.
The result was a very smooth and puddle free, pedestrian, parking and driving surface that is far more stable than the previous paving, as well as meeting the latest standards. At the end of the project, we had removed and replaced more than 150 tons of hotmix asphalt in a single day, which was a quick turnaround for this volume of material and the job specific constraints.
Calvac Paving has been serving the Bay Area for over 45 years, from road rehabilitation projects in Los Altos Hills to this medical center parking lot overhaul in Menlo Park, and we have constructed, repaired or remediated thousands of properties. Each project requires a slightly different approach, due to project requirements, schedules, access concerns and other factors. We pride ourselves as the Bay Area’s solution to those supposedly “challenging” jobs, combining our reputation for safety and efficiency with the attitude that there’s no reason to consider a job “challenging” with the right safety, tools, training and equipment.
We also offer an industry-leading three-year warranty on the finished product to our qualifying clients as proof that we stand behind our product and the workmanship that goes into it. We are committed to providing our clients and stakeholders the best and most efficient results in the business, while making sure that the product that we leave behind is one we can look back at with pride. For more information about how Calvac Paving can help with your job, from a major roadway reconstruction to building an ADA-compliant access point to restriping a parking lot, we invite you to call us at:
(408) 225 – 7700
(650) 694 – 7944
(831) 375 – 7944
Some things in life shouldn’t be left to chance, and the surfaces where you, your family and your clients drive and walk on a daily basis are good examples. When you want the best, done right the first time, every time and on time, you want Calvac Paving, and we want to help!
Modern technology and paving practices have revealed faster, more cost-effective solutions to problems that once would have required expensive tear-out and repaving operations. One of the best examples we at Calvac Paving have ever seen was the rehabilitation of the Redwood Shores parking lot we recently undertook. This project mixed new technology with time-tested techniques to deliver a great result for the client, faster and more efficiently than conventional paving methodology.
The parking lot itself was old, cracked and weathered from years of use, but not so bad as to need a complete removal and replacement. Age and oxidation from poorly placed asphalt atop moisture-sensitive base material had caused the asphalt to crack and dry out, reducing its flexibility and its resilience. The parking lot was in need of a major face-lift, and Calvac Paving had the perfect product and the years of specialized talents to make it happen. This was a very unique project in that it perfectly fit the criteria for a very specific application: a Petromat overlay.
Petromat is a non-woven reinforcing fabric that is applied using a liquid asphalt binder known as RS1, which works as a penetrating adhesive and moisture barrier. The Petromat fabric helps to retard the existing cracks from reflecting through the new asphalt surface and gives the finished surface a higher tensile strength, thereby distributes the weight of heavy truck traffic over a greater area. After that, a full two-inch placement of hot ½”fine asphalt is placed with self-propelled paving machines. Once the asphalt has been placed, the compaction equipment follows immediately behind the paving equipment. These very large and heavy smooth drum rollers compact the hot asphalt to a dense, smooth and uniform finish.
Once the compaction process is completed and the hot asphalt has cooled, we then apply a fog seal mixture of 50% SS1 and 50% water. This is designed to help bond the top layer of new asphalt and give it that black shiny “new pavement” look. After the Petromat overlay is 100% completed to our satisfaction, we can proceed with striping and stenciling operations.
Because of the unique considerations and time constraints of the job, Calvac Paving recommended a 2” Petromat overlay over the entire parking lot, measuring approximately 63,500 square feet. This offered the best results for the budget and gave them similar benefits to getting a brand-new parking lot for years to come, without the hassle, expense and lost time of a complete remove and replace. This project also had some very unique parking design restrictions, offering a perfect opportunity for Calvac Paving to design a new layout for the regular and ADA stalls. This redesign included larger stalls, which helped prevent unnecessary dents in car doors, making both the tenants, and owners happy with their new parking lot investment.
Please feel free to drive by and see what a truly professional paving project should look like, and what your commercial parking lot can look like too! From a private roadway rebuild to a complete parking lot rehabilitation and much more, there are very few jobs Calvac Paving cannot do. We’ve been serving the Bay Area for more than 40 years. Now let us serve you! To find out more about Petromat or how we can help with your next project, contact us by email or by phone at:
(408) 225 – 7700
(650) 694 – 7944
(831) 375 – 7944
When you need the best, don’t leave the results to chance. Contact Calvac and have the job done right the first time, every time!
At Calvac Paving, we know a thing or two about asphalt repair and Golf Courses. So when Poppy Ridge Golf Course called us to bid on a project to rehab an extensive areas of failed asphalt encompassing the road leading to the golf course and the parking area itself, and to reseal and restripe the parking area and drive entrance, we were pleased to submit our expertise and cost for consideration. Soon thereafter, we learned we had been awarded the project at 4280 Greenville Road in Livermore.
To achieve the repair, we provided 4” asphalt repairs and two coats of seal followed by restriping. This required excavating the failed asphalt and recompacting the subgrade beneath the asphalt paving. Then the hot mix asphalt needed to be placed in two 2” layers, or “lifts,” using 3/4” asphalt on the base lift and ½” medium asphalt on the surface lift. Covering 4,000 + square feet of surface area. This ensures strength, flexibility, and density within and between the asphalt layers, while minimizing air voids which can facilitate water infiltration and lead to premature asphalt failure over time.
Once the subgrade and the lifts had been individually compacted, we provided two coats of Reed and Graham’s OverKote, an asphalt emulsion seal for asphalt which incorporates a latex additive. This step gives a smooth, finished appearance to the asphalt, adds surface resiliency and increases water and dust resistance, extending the operational lifespan of the asphalt.
The staff and patrons of the golf course were extremely cooperative and understanding of our schedule and the project went very smoothly. We’re proud to announce that Poppy Ridge Golf Course has already recommended us for similar projects on the strength of our work here, and we’re excited to be able to demonstrate the quality and efficiency of our work once again.
Calvac Paving has been serving the Bay Area since 1972, and we’re proud to bring the same great results to every project we work on. To learn more about how Calvac can help with your project, call us or send us an email and let us put our experience to work for you!
Sealcoating is an important process in the maintenance of your all too expensive parking lots. We all know that the costs for paving repairs have increased. This makes it all the more important to protect and preserve your asphalt surface. Calvac Paving has been applying sealcoat for over 40 years, longer than most Bay Area Suppliers have been making asphalt based sealcoats. Each successive generation of sealcoats has provided greater protection from premature wear, moisture intrusion and oxidation. Even with these improvements we strongly recommend the addition of latex and sometimes sand to the existing asphalt sealcoats to extend the life expectancy of these applications. It is also vital for you to have your contractor apply two coats of sealcoat to your property. The first coat, with the added sand and latex, is the filler coat and allows placement of a second coat with added latex only or wear coat.
Preparation of the existing asphalt surface is a very important process in sealcoating your parking lot. Calvac Paving will spend the time necessary to clean and prepare your asphalt to assure a durable and attractive product. We will remove all vegetation, and apply herbicide if appropriate. We will use Power blowers, scrapers, wire brushes and brooms to thoroughly clean the existing asphalt.
This preparation may also include Mobile Sweepers, water trucks or buggies and vacuum trucks. We will burn, scrape and carefully clean the oil spots and apply an oil spot sealer with sand. We will mask utility covers and other structures to protect against coverage. We will apply hot rubberized or coldpour emulsion crackfiller as directed.
The consistency of the asphalt sealer is also very important to the durability of your sealcoat project. Calvac Paving will never exceed the manufacturer’s recommendations for dilution. This addition of water is necessary for the application and actually improves the bonding to the existing asphalt surface. We feel the addition of latex and sand to the asphalt sealer extends the life of the sealer, and we include these admixtures in well over 90% of our sealcoat projects. By extendeding the life of your sealcoat surface with added latex, you reduce the number of times you will need to seal coat and stripe your lot as well as impose upon your tenants over the life of the asphalt.
The combination of effective barricading and traffic control with superior craftsmanship and products will provide you with the best result with the least impact upon you and your tenants.
Calvac Paving, a Bay Area asphalt and concrete maintenance company, is attending the CAA Connect – Rental Housing Conference & Expo, on Tuesday, April 16th. Calvac once again is a Master Sponsor of the CAA, as well as a trade exhibitor at this year’s CAA Connect.
As a company spokesperson noted, the event—which is hosted by the California Apartment Association—will be held at the Santa Clara Convention Center. The full-day conference typically draws a crowd of 1,500-plus professionals from a variety of industries.
The team from Calvac Paving will be in Booth 318 during the event. As the spokesperson noted, attendees are welcome to come by the booth and enter to win a raffle. “People who take pictures of Calvac Paving’s booth and use the hashtag #CAAConnectExpo will automatically be entered to win a prize from the asphalt and concrete company,” the spokesperson said, adding that representatives from the company are looking forward to meeting other attendees and exhibitors that are also in the Property Management and Maintenance industry. One reason the event is so popular with attendees, the spokesperson said, is that it’s a one-stop shop for information relating to the rental housing industry.
For example, this event features 160-plus exhibitor booths and educational seminars that feature nationally recognized speakers. Everyone who attends—from owners and corporate executives to property managers, leasing professionals, California Certified Residential Managers and more—will leave the event feeling like they have received the answers and information they need about their most urgent management challenges, as well as determining which vendors are the best for their businesses.
“Calvac Paving has served the Bay Area for over four decades, so we are confident that we can help answer a variety of questions that attendees may have about our industry while also enjoying meeting new clients,” the spokesperson said.
About Calvac Paving:
Calvac Paving is a full service asphalt and concrete maintenance company that has been serving the greater Bay Area since 1974. For more information, please visit http://www.calvacpaving.com/
2645 Pacer Ln
San Jose, CA 95111
The saying “They don’t build ‘em like they used to” is literal truth in the concrete industry. For decades, modern science has struggled to work out how ancient societies such as the Romans were able to create buildings, monuments and roadways which are still visible and even in use today, when the average lifespan of modern concrete tends to be far more modest. Now, a team of scientists from the University of Utah believes they may have found the surprising answer to this centuries-old mystery.
Modern concrete uses Portland cement as its base, which is a fine powder created from lime, chalk, sandstone, iron and other materials and then combined with aggregates of varying sizes. However, the Romans used a type of cement created from the ash of certain volcanoes. These volcanoes’ emissions contained a rare combination of mineral elements which only occurs naturally in very specific areas with particular geological profiles. What’s most surprising is that the minerals which make Roman cement different from Portland cement appear to react to seawater, which encourages the crystalline structure of the minerals to continue growing. This actually makes the concrete self-healing and impedes cracking, a feat modern science is still trying to replicate.
This discovery of how Roman concrete was made is important because it could lead to greener and more eco-friendly concrete production and paving technologies, as well as structures with higher strength, structural integrity and longevity under adverse conditions than modern concrete allows for. In addition, Roman concrete did not use reinforcing steel such as a wire mesh mat or rebar, both of which Portland cement will corrode and degrade over time. This may lead to significant cost reductions for new construction on structures like bridges, building footings and other applications.
However, the research team warns it’s too early to get too excited about Roman concrete. First, Roman concrete relies on very specific minerals, namely tobermorite and phillipsite, being present in certain quantities. The researchers say the composition of Roman concrete was largely a matter of luck and being in the right place, at the right time, with access to the right materials. Second, we don’t yet know exactly how the Romans made their cement or what the process was for mixing it with aggregate and placing it. This by itself may leave us several years, or even decades, away from being able to use Roman concrete effectively.
Despite these hurdles, the concepts behind Roman concrete and other green discoveries from the ancient world are constantly being studied, evaluated and applied to our modern understanding of how to build things that last. At Calvac Paving, we’ve been serving the Bay Area for over 40 years in the most environmentally friendly, safe and expedient way possible. We’re always on the lookout for new developments, technologies and ideas which will let us do our jobs more effectively, with less impact on the world we all share. To learn more about our commitment to the environment, or how Calvac Paving can help you with your next project, contact us at:
2645 Pacer Ln
San Jose, CA 95111
From India to Indiana, from Cumbria, England to Corpus Christi, Texas, everyone agrees the amount of free-floating plastic in the environment is an ongoing problem. With an estimated 5 trillion pieces of plastic adrift on the surface of the ocean alone and uncountable more tons of the material in landfills and vacant lots all over the world, plastic both makes our current standard of living possible and poses one of its most dire threats.
At Calvac Paving, we make a point of keeping current on the latest breakthroughs and experiments in building and paving technologies, and new processes for repurposing plastic as a paving material is very much in our wheelhouse. Several different processes are in the testing stage, including using plastic to coat paving aggregates and reduce the amount of bitumen necessary for traditional asphalt; adding pellets of recycled plastic as part or all of the aggregate portion of the asphalt; and a Lego-like process of building roads from paving blocks of recycled plastic.
Apart from the obvious advantages of reducing the environmental impact of discarded free-range plastic, the primary benefit of utilizing plastic-impregnated asphalt is twofold. First, using plastic seems to increase the tensile strength of asphalt significantly, up to 60% in certain mixes.
Second, by reducing the amount of bitumen, or tar, used as the binding agent in most industrial asphalt mixes, it may also cut the cost of paving by up to 15%. The higher tensile strength potentially increases the size and mass of traffic which can use these roadways, meaning it may be possible to move more freight and larger vehicles in areas where existing paving and statutes would simply not permit them. In turn, this could substantially reduce transportation costs and thus the costs of everything from steel to gasoline to milk.
In addition, plastic-impregnated asphalt may lend itself more readily to hybridization with innovations such as the self-charging roads which we’ve discussed recently. As the costs of developing and deploying these technologies shrink, the likelihood of incorporating multiple technologies into a single roadway increase at a similar rate.
Almost as interesting as what plastic asphalt can do is the story of the various ways in which its applications came to be. In India, a chemistry professor, annoyed with the potholes of his city, remembered seeing people in Mumbai patching similar potholes by filling them with empty plastic bottles
and then heating them to a liquid state. In Scotland, an engineer built on the India protocol by using pellets of recycled plastic, aggregate and a very small amount of bituminous binder to create a roadway surface which causes less wear on tires. Meanwhile, a company in the Netherlands backing the block paving strategy was inspired by the idea that using interlocking blocks would allow for easier infrastructure placement and damaged section replacement.
By reducing the amount of “trash” plastic in the open environment and repurposing it in new ways, these innovators are also challenging accepted notions of what is possible in large-scale construction. These changes in turn may serve to make not only the final product of construction initiatives, but the processes and techniques by which they are created, more efficient, effective and environmentally friendly.
Calvac Paving takes our role in environmental sustainability and finding better ways to accomplish the tasks we undertake more effectively and safely very seriously. It is the entire reason we keep such a close eye on how construction technology is changing and evolving. When and where possible, we make it a point to adopt and implement these changes ourselves, because while we know the “tried and true” methods have survived and been used as long as they have for very good reasons, we also understand there’s almost always a better way to do just about anything if you’re willing to look hard enough for it.
We at Calvac Paving believe we can best serve the communities we live and work in by emphasizing the fastest, safest and most c
ost-effective means available to do our jobs, while striving to reduce the impact our industry can have on the global as well as local environment. It’s all part of Calvac Paving’s commitment to not just doing the job, but doing it right. We do it for our clients/stakeholders, for our community and for a better, cleaner, healthier world. To learn more about Calvac’s commitment to the environment, or to put the four decades of experience we bring to every project to work for your job, please contact us at (408) 225-7700 or https://www.calvacpaving.com/contact-us/
At Calvac Paving, we love a challenge. When St. Francis Retreat in San Juan Bautista needed an overhaul of their existing roadway, we were pleased to lend our experience and expertise to the task. The retreat is in a secluded rural setting just outside the town proper, which created some specific concerns we needed to be cognizant of during the project.
Working in a rural area, we had to plan our work in such a way as to minimize the impact on the environment and existing flora and fauna, as well as ensure we avoided disruption of the operations and tranquility of the Retreat itself as much as possible. In addition, we had to consider the safety of our personnel and the general public. Finally, the historic nature of the Retreat had to be taken into account and treated with respect.
The roadway is approximately 1 3/4 miles long and required 2,300 tons of hot-mix asphalt. The rehabilitation consisted of pulverizing, regrading and compacting the existing asphalt as additional base material. Then we laid replacement hot-mix in one 3” lift, compacted.
We are pleased to report the renovation operation went very smoothly. The local residents, staff and visitors were very patient with the unavoidable disruption a project of this sort involves. We were able to complete the project ahead of schedule and within budget, without injury or harm to the area or anyone involved in or affected by it. Best of all, the Retreat now has a great-looking, high-performance roadway which can be expected to last for years to come.
Calvac Paving has been serving the Bay Area since 1972. Let us put our craftsmanship and knowledge to work for you on your next project. For quality, safety and efficiency without parallel, we’re proud to be the construction solution for all your paving project needs!
Recycling is important for our ongoing quality of life. It allows us to reclaim and reuse materials which would otherwise go to waste, clogging up landfills and contaminating our oceans. When most people think of recycling, they may think of cans, bottles, paper or even old computers. But surprisingly, the most recycled material in America is literally right under our feet: asphalt!
Unlike many recyclables, which may have limitations on specific types which can be recycled, any asphalt pavement can be 100% recycled. The American Asphalt Association recently released 2016 data which stated about 79 million tons of asphalt was reclaimed and reused in roadway mix designs and other activities, such as reprocessing into a recycled aggregate base course for use beneath the roadways themselves. In addition, nearly 1.8 million tons of waste and byproduct material from other industries were incorporated into asphaltic concrete mix designs during 2016.
We’ve previously discussed the possible use of plastic bottles and even cigarette butts as elements of asphalt designs which are being explored. By reclaiming these materials into asphalt, it increases their recyclability as part of the mix and helps reduce their impact in landfills. The APA says recycling asphalt saves an estimated 14,664 Olympic-sized swimming pools’ worth of landfill space each year. By adding other recyclable and waste materials to asphalt, this impact will only become greater in years to come.
Recycling asphalt isn’t just good for saving landfill space. It also reduces the environmental impact of quarrying and processing the aggregates and bituminous binders used in the asphalt production process.
Asphalt can be recycled in a number of ways. One of the most popular, and the way which reclaims 100% of the asphalt involved, is to pass chunks of asphalt through a special recycling assembly which raises the temperature to 300℉. Once the asphalt has been processed using this method, it can be laid down on roadways using existing paving technologies and techniques. In this form, it is known as Recycled Asphalt Pavement, or RAP.
Another method of asphalt recycling involves crushing asphalt at a hot mix plant and using the resulting RAP as an additive for “virgin” hot mix. This type of recycling allows for over 30% of the final product to consist of recycled asphalt. By comparison, some brands of paper cups may use only 10-25% post-consumer content, highlighting the recyclable nature of asphalt.
A third way which also reclaims 100% asphalt is to crush the asphalt down into gradations suitable for road base. Rutgers University conducted a study in which RAP was compared to conventional aggregate subbase for use in roadways. The study showed the RAP had more elasticity and stiffness (are you sure they said this, seems contradictory) than the aggregate subbase when the two materials were laid using identical placement methodology. This means RAP is actually stronger, more resilient and better for the environment than regular aggregate road base, while delivering comparable performance as a base material.
If the environmental benefits aren’t impressive enough, consider the potential savings for recycling. That’s right, recycling asphalt costs less than new paving! One estimate places potential savings at a national average of around 55%, or between 30-80%, over virgin hot mix.
It’s up to all of us to do our part to make our world a better, cleaner and healthier place, from the global level to our own homes. At Calvac Paving, we are always on the lookout for ways to perform our work more efficiently and cost-effectively while also remaining environmentally responsible. This means keeping a close watch on new technologies, methods and California State standards which would allow us to deliver comparable or superior results with less environmental impact and greater ROI for our clients. To learn more about Calvac Paving’s commitment to the environment, or to put the four decades of experience we’ve accrued to work for you, please contact us at (408) 225-7700 or www.calvacpaving.com