Topic: Blog

Calvac Paving And San Harbour South HOA : A New Parking Lot Case Study

Calvac Paving recently undertook a paving rehabilitation project for the San Harbour South HOA  association located at 906 Beach Park Boulevard in Foster City, California. The existing pavement was over 40 years old and was starting to exhibit severe cracking and base failures.

Calvac Paving setting up Primary Client Concerns

The primary client concerns included:

  • Continuous access during the milling, repaving and striping operations

  • Cost

  • Schedule and time management

  • Quality surface at the project’s end

Proposed SolutionIMG_1971

After reviewing the jobsite in person, we came up with a range of possible solutions that would meet the client’s needs.

Calvac PavingDue to sub-grade issues. We proposed milling the existing pavement down 2” from the existing surface and laying approximately 2,500 tons of ½” aggregate hot mix, in addition to the replacement of 1,500 linear feet or 90 cubic yards of concrete valley gutter. Our recommendations and proposed fix were accepted by Calvac’s client and HOA Board. The job was undertaken in phases as to not disrupt the community at one time.

Final ResultsFinished Project Piece

The end result of the San Harbour South HOA project looked fantastic! The project went off without any difficulty and was completed within the stated schedule and budget.

Calvac Paving is proud to have served the Bay Area for over 45 years with a wide range of paving, concrete and ADA access planning and implementation solutions. Why gamble with the outcome of your project? Make sure your contractor can get it done right the first time, every time. To learn more about how Calvac Paving can help service your construction job or to obtain a quote for services, call any of our three Bay Area locations at:

(408)225-7700

(650)694-7944

(831)375-7944

You can also click here to visit our website. We look forward to serving you, and showing you the Calvac Paving difference!

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Calvac Paving
2645 Pacer Ln
San Jose, CA 95111
408-225-7700


Calvac Paving to Exhibit at CACM’s Northern CA Law Seminar & Expo January 26-27

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Calvac Paving, a Bay Area asphalt and concrete maintenance company, is attending at CACM’s (California Association of Community Managers) Northern CA Law Seminar & Expo.

This event will be held January 26th and 27th at the Hyatt Regency Santa Clara and Santa Clara Convention Center. According to a Calvac Paving spokesperson, the event is “California’s premier event for the community management industry!”

The Calvac Paving team will be exhibiting at Booth #1021 in the Paradise Found Exhibit Hall. Also, they are Welcome Reception Drink Ticket Sponsors, to be held on Thursday January 26th from 4:30 pm to 6:30 pm. The reception will include appetizers, a no-host bar and informal networking.

Beyond the exhibit, the event will enable many in California’s management industry to learn and grow professionally. CACM notes, “Let’s face it, the demands and expectations community managers face have never been greater. Do you have the knowledge, expertise and tools you need to meet and exceed those expectations and move your career forward? At this year’s Law Seminar & Expo, we’re bringing California’s best and brightest to help you get there.”

“We hope that all attendees can stop by our booth at the exhibit,” said a Calvac Paving spokesperson. “With over 40 years of experience in the industry, we are looking forward to sharing our expertise and meeting new clients!”

About Calvac Paving:
Calvac Paving is a full-service asphalt and concrete maintenance company that has been serving the greater Bay Area since 1974.

Calvac Paving
2645 Pacer Lane
San Jose, Ca 95111
408-225-7700


5 Simple Ways To Winterize Your Paving

Calvac Paving Team working at a hoa

With winter and its accompanying rainfall on the way, the fall is a good time to take a look at your existing pavement and make sure it’s ready for the weather to come. Calvac Paving has been in the business for over 40 years, and in that time, we’ve learned a thing or two about how to solve small problems before they have a chance to become big ones. Now, we’re pleased to present this list of simple things you can watch for so your pavement lasts longer and looks and performs better in the process, even when the worst of the California winter weather strikes!

  1. Do a routine walkthrough of your paved areas.

Parking lots and other paved areas should be checked at least semiannually for problems. Things to look for include:

  • Areas of standing water. Water can break down the asphalt binder and leak down into the subgrade, eroding it over time. This is also an indication that the pavement or subgrade may already be failing, because modern grading techniques are designed to establish a grade that flushes water away from the parking area and toward designated drainage points.
  • Oil or other chemicals that leak directly onto the pavement. Just like water, some chemicals associated with vehicles can cause binder breakdown and lead to subsurface problems. Cleaning up oil and other chemical spills as quickly as possible can help prevent this and keep your asphalt in better condition.
  • Cracks, divots or uneven areas. These can be caused by weeds growing beneath the surface, freeze/thaw patterns, standing water and oil or ongoing heavy truck traffic. Small cracks and divots are often the first visible sign of possible asphalt breakdown, and it’s more cost efficient and less intrusive to fix them when they’re small by seal coating or spot patching than it is to do a complete tearout and reinstall of the paving.
  • Striping: Old, dull or worn striping and pavement-level signage such as fire lane indicators and other information may be harder to see and read during winter months. Especially in ADA stalls, the striping and signage should always be clearly visible to make sure people know where these areas are.Recently Complete Project
  1. Clear debris from drainage channels and curbs.

If water has nowhere to go, it doesn’t matter how good the drainage plan for your lot is. Making sure the drainage channels, storm sewers and other inlets to the runoff system near your property are clear of leaves, branches, garbage and other obstructions will help the water flow better and make it less likely to pool up on your property.

Calvac Paving Team

 

  1. Limit or restrict heavy-vehicle traffic as much as possible.

Large trucks such as semis, garbage trucks and other heavy vehicles can place a lot of stress on asphalt. By itself this shouldn’t be a problem, but when the base course and subgrade are compromised by water or plant intrusion, it could speed up the breakdown process for the asphalt. If at all possible, try to limit, restrict or even out the traffic pattern for such vehicles within your lot to minimize the time they spend on your pavement.

  1. Be sure it’s sealed.

Even if your parking area is free from cracks and other problems, it is a good idea to have it seal coated every 4 to 5 years at the minimum. This is because seal coating helps rejuvenate the asphalt binder at the surface, adding an extra layer of protection against traffic, water and other spills. Even better, it will help make your parking lot and driveways look newer, especially when you redo the striping at the same time. This makes your property more attractive, safer to navigate and less likely to fail for the long haul.

  1. Seek professional help.

If you’re not sure if the paving problems you’ve identified are “big enough,” or if you think your pavement needs a facelift or a complete overhaul, Calvac Paving can help. We’ve been serving the Bay Area for over four decades with quality construction solutions including:

  • Curb and gutter remediation, repair and replacement
  • Paving rehabilitation, tearout and reconstruction
  • ADA access compliance and signage
  • And much more!

We take great pride in delivering a great product for your project, within the schedule and budget we agree upon. For more information about how Calvac Paving can help you with your  paving or asphalt project, please contact us for a no charge estimate.

 

Calvac Paving
2645 Pacer Ln
San Jose, CA 95111
408-225-7700

 


Calvac Paving Is Hiring!

Calvac Paving

Calvac Paving, a San Jose based Asphalt and Concrete maintenance and construction Contractor is looking for Equipment Operators, Laborers and Skilled Workers. We are looking for full time workers and experience in Asphalt and Concrete construction is a plus.

 

Applications must be completed at 2645 Pacer Lane, San Jose, CA 95111

 

About Calvac Paving

Over the past 40-plus years, Calvac Paving has become one of the most experienced and reliable Asphalt and Concrete contractors in Central California. Our focus on individual project attention and meeting our STAKEHOLDER’S expectations has helped us to add scores of Property Managers/Owners, HOAs, Corporate buildings and campuses, Retail as well as Multifamily properties to our list of appreciative clients/stakeholders.

 

Calvac Paving Is Hiring


Latest Asphalt Repair Project From Calvac Paving

Calvac Paving's Project Redwood Shores

Modern technology and paving practices have revealed faster, more cost-effective solutions to problems that once would have required expensive tear-out and repaving operations. One of the best examples we at Calvac Paving have ever seen was the rehabilitation of the Redwood Shores parking lot we recently undertook. This project mixed new technology with time-tested techniques to deliver a great result for the client, faster and more efficiently than conventional paving methodology.

 

The parking lot itself was old, cracked and weathered from years of use, but not so bad as to need a complete removal and replacement. Age and oxidation from poorly placed asphalt atop moisture-sensitive base material had caused the asphalt to crack and dry out, reducing its flexibility and its resilience. The parking lot was in need of a major face-lift, and Calvac Paving had the perfect product and the years of specialized talents to make it happen. This was a very unique project in that it perfectly fit the criteria for a very specific application: a Petromat overlay.

 

Petromat is a non-woven reinforcing fabric that is applied using a liquid asphalt binder known as RS1, which works as a penetrating adhesive and moisture barrier. The Petromat fabric helps to retard the existing cracks from reflecting through the new asphalt surface and gives the finished surface a higher tensile strength, thereby distributes the weight of heavy truck traffic over a greater area. After that, a full two-inch placement of hot ½”fine asphalt is placed with self-propelled paving machines.  Once the asphalt has been placed, the compaction equipment follows immediately behind the paving equipment. These very large and heavy smooth drum rollers compact the hot asphalt to a dense, smooth and uniform finish.Day 2 of the project

Once the compaction process is completed and the hot asphalt has cooled, we then apply a fog seal mixture of 50% SS1 and 50% water. This is designed to help bond the top layer of new asphalt and give it that black shiny “new pavement” look. After the Petromat overlay is 100% completed to our satisfaction, we can proceed with striping and stenciling operations.

Because of the unique considerations and time constraints of the job, Calvac Paving recommended a 2” Petromat overlay over the entire parking lot, measuring approximately 63,500 square feet. This offered the best results for the budget and gave them similar benefits to getting a brand-new parking lot for years to come, without the hassle, expense and lost time of a complete remove and replace. This project also had some very unique parking design restrictions, offering a perfect opportunity for Calvac Paving to design a new layout for the regular and ADA stalls. This redesign included larger stalls, which helped prevent unnecessary dents in car doors, making both the tenants, and owners happy with their new parking lot investment.

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Please feel free to drive by and see what a truly professional paving project should look like, and what your commercial parking lot can look like too! From a private roadway rebuild to a complete parking lot rehabilitation and much more, there are very few jobs Calvac Paving cannot do. We’ve been serving the Bay Area for more than 40 years. Now let us serve you! To find out more about Petromat or how we can help with your next project, contact us by email or by phone at:

(408) 225 – 7700

(650) 694 – 7944

(831) 375 – 7944

When you need the best, don’t leave the results to chance. Contact Calvac and have the job done right the first time, every time!

 


How Many Parking Spots Will I Need For My Strip Mall?

Strip Mall

Happy Monday Everyone! In this edition of Maintenance Monday, one our social media friends sent us this question.  I own a strip mall in San Jose, we have 10 retail stores, with 75 parking spots. How do we figure out the correct amount of handicap parking spots to have?  The answer is…

Thank you, In this case, 75 stalls. Three would need to be accessible spaces (not handicap), of which one of those would have to be van accessible.  One thing to consider is the current count. If this property has 5 existing accessible spaces, it is best to put back those 5.  The reasoning is that the standards are the minimum and it is not usually a good idea to decrease accessibility on a property.  This is why it is important to plan these layouts with an ADA specialist, you don’t want to create a problem in the future by guessing or over estimating today.

How many parking spots do I need?

 

 

At Calvac Paving, we have CASp (Certified Access Specialists) available. Our CASp specialists serve the San Jose area as well as the greater Bay Area.


New Medical Building Parking Lot

Calvac Paving’s commitment to service means that we often have projects that present unique challenges. For a medical center in Menlo Park, there were several problems that had to be overcome. First, the base below the asphalt had become unstable, leading to depressions and potholes in the surface. Due to these conditions the existing asphalt had to be removed, the baserock graded and compacted. Second, the existing asphalt had to be off hauled and new pavement placed over the recompacted baserock. Finally, because it is an active office, we had to complete the removal, replacement and striping in a single Saturday.

When we first arrived, the parking area was riddled with potholes and puddles from the destabilized base. The existing striping and stall design of the parking lot was several years out of step with current ADAS and CBC standards for access. We then scheduled the off haul of recycle and import of hotmix asphalt tonnage and we mobilized the equipment and manpower necessary to complete the job, as well as staging the striping crew. Since we had a very tight window and no margin for error, we knew this had to be done efficiently and correctly the first time, with no delays. After blocking off the area so that we could work safely, we began grinding out the existing asphalt using a specialized milling machine. This pulverized the existing asphalt so that we could haul it to a local recycling plant, while exposing the existing baserock surface. Once that was completed, we graded and compacted the baserock so that Calvac Paving could create a stable, uniform surface that would create the necessary drainage and eliminate the puddles. This process, known as “grading,” is key to establishing a surface safe for vehicles and pedestrians while permitting stormwater drainage, which helps prevent subgrade destabilization by not allowing water to collect and seep through the asphalt.

Once the grade had been established and the baserock compacted to comply with industry standards and project specifications, we placed fresh hotmix asphalt in two 2” layers, or “lifts.” Compacting the asphalt in lifts as it was placed, created an end product that is more durable, less prone to cracking, potholing and other problems seen with asphalt paving. Once the second lift was placed, and we fog sealed the surface, we then had to layout and stripe the parking lot up to current ADAS and California building code requirements for correct access to the building and parking areas.

The result was a very smooth and puddle free, pedestrian, parking and driving surface that is far more stable than the previous paving, as well as meeting the latest standards. At the end of the project, we had removed and replaced more than 150 tons of hotmix asphalt in a single day, which was a quick turnaround for this volume of material and the job specific constraints.

Calvac Paving has been serving the Bay Area for over 40 years, from road rehabilitation projects in Los Altos Hills to this medical center parking lot overhaul in Menlo Park, and we have constructed, repaired or remediated thousands of properties. Each project requires a slightly different approach, due to project requirements, schedules, access concerns and other factors. We pride ourselves as the Bay Area’s solution to those supposedly “challenging” jobs, combining our reputation for safety and efficiency with the attitude that there’s no reason to consider a job “challenging” with the right safety, tools, training and equipment.

We also offer an industry-leading three-year warranty on the finished product to our qualifying clients as proof that we stand behind our product and the workmanship that goes into it. We are committed to providing our clients and stakeholders the best and most efficient results in the business, while making sure that the product that we leave behind is one we can look back at with pride. For more information about how Calvac Paving can help with your job, from a major roadway reconstruction to building an ADA-compliant access point to restriping a parking lot, we invite you to call us at:

(408) 225 – 7700

(650) 694 – 7944

(831) 375 – 7944

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Some things in life shouldn’t be left to chance, and the surfaces where you, your family and your clients drive and walk on a daily basis are good examples. When you want the best, done right the first time, every time and on time, you want Calvac Paving, and we want to help!


Maintenance Monday – How Portland Cement is Made

Cement Plant For Calvac Pavings Blog

Portland cement is the basic ingredient of concrete. Concrete is formed when portland cement creates a paste with water that binds with sand and rock to harden.

Cement is manufactured through a closely controlled chemical combination of calcium, silicon, aluminum, iron and other ingredients. Common materials used to manufacture cement include limestone, shells, and chalk or marl combined with shale, clay, slate, blast furnace slag, silica sand, and iron ore. These ingredients, when heated at high temperatures form a rock-like substance that is ground into the fine powder that we commonly think of as cement.

The most common way to manufacture portland cement is through a dry method. The first step is to quarry the principal raw materials, mainly limestone, clay, and other materials. After quarrying the rock is crushed. This involves several stages. The first crushing reduces the rock to a maximum size of about 6 inches. The rock then goes to secondary crushers or hammer mills for reduction to about 3 inches or smaller.

The crushed rock is combined with other ingredients such as iron ore or fly ash and ground, mixed, and fed to a cement kiln. The cement kiln heats all the ingredients to about 2,700 degrees Fahrenheit in huge cylindrical steel rotary kilns lined with special firebrick. Kilns are frequently as much as 12 feet in diameter—large enough to accommodate an automobile and longer in many instances than the height of a 40-story building. The large kilns are mounted with the axis inclined slightly from the horizontal.

Old cement dispenser company

The finely ground raw material or the slurry is fed into the higher end. At the lower end is a roaring blast of flame, produced by precisely controlled burning of powdered coal, oil, alternative fuels, or gas under forced draft.

As the material moves through the kiln, certain elements are driven off in the form of gases. The remaining elements unite to form a new substance called clinker. Clinker comes out of the kiln as grey balls, about the size of marbles.

Clinker is discharged red-hot from the lower end of the kiln and generally is brought down to handling temperature in various types of coolers. The heated air from the coolers is returned to the kilns, a process that saves fuel and increases burning efficiency.

After the clinker is cooled, cement plants grind it and mix it with small amounts of gypsum and limestone. Cement is so fine that 1 pound of cement contains 150 billion grains.  The cement is now ready for transport to ready-mix concrete companies to be used in a variety of construction projects.

Although the dry process is the most modern and popular way to manufacture cement, some kilns in the United States use a wet process. The two processes are essentially alike except in the wet process, the raw materials are ground with water before being fed into the kiln.

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Maintenance Monday – Joints In Concrete Slabs

calvac paving discusses joints in concrete slabs

Concrete is not a ductile material-it doesn’t stretch or bend without breaking. That’s both its greatest strength and greatest weakness. Its hardness and high compressive strength is why we use so much of it in construction. But concrete does move-it shrinks, it expands, and different parts of a building move in different ways. This is where joints come into play.

Although many building elements are designed and built with joints, including walls and foundations, we’ll limit this discussion to joints in concrete slabs. Here’s an overview of the types of joints, their function, and tips for locating and installing joints.

Concrete Joint Information

Calvac Paving discusses Concrete Joint Information

Different joints in concrete slabs all have the same bottom-line purpose of preventing cracks

 

As concrete moves, if it is tied to another structure or even to itself, we get what’s called restraint, which causes tensile forces and invariably leads to cracking. Restraint simply means that the concrete element (whether it’s a slab or a wall or a foundation) is not being allowed to freely shrink as it dries or to expand and contract with temperature changes or to settle a bit into the subgrade. Joints allow one concrete element to move independently of other parts of the building or structure. Joints also let concrete shrink as it dries-preventing what’s called internal restraint. Internal restraint is created when one part of a slab shrinks more than another, or shrinks in a different direction. Think how bad you feel when part of you wants to do one thing and another part wants to do something else! Concrete feels the same way.

If you have a question for Calvac Paving, please contact us at

Calvac Paving
2645 Pacer Ln
San Jose, CA 95111
408-225-7700

sales@calvacpaving.com

 


Los Altos New Private Road Project

los altos new road repair

Calvac Paving was proud to be able to serve the city of Los Altos, California by replacing a  common private road within the community. The roadway needed repair for durability, safety and aesthetic reasons, giving Calvac Paving the opportunity to once again demonstrate the quality and attention to detail of our work.

This project required some delicate handling because, as a private road in a residential area, Calvac Paving had to be mindful of residents’ access needs as well as the possibility of fires or other emergencies. It also necessitated using a special process that allowed for minimum road closure time and maximum performance. We created a short video to show the highlights of the paving process, from top to bottom.

The process Calvac Paving decided to use was a “petromat” overlay on top of the existing roadway. To do this, the failed areas were prepatched using full depth hot mix asphalt. Once this was done, the existing utility boxes in the roadway were raised up, so as to secure them against further failures in the subgrade or roadway itself. An asphalt binder and paving fabric were installed next, allowing the existing road surface to bond properly to the hotmix upon placement. A 2” lift of hotmix was placed using a self-propelled paver, and then the lift was compacted to produce a smooth, level road surface.

The finished product is much nicer-looking, offers more flexibility and durability, and didn’t require as much disruption of local traffic patterns as more traditional repair and rehabilitation projects. Calvac Paving specializes in these kinds of jobs, where tight traffic constraints and the need for access make conventional processes difficult or impossible. In this particular case, we left the property owners with a smoother, more aesthetically pleasing, better-driving roadway.

Calvac Paving has been serving the Bay Area since 1974, providing the highest-quality paving, concrete and earthwork solutions for residential, commercial, transportation and public applications. From annual budgeted concrete repairs, asphalt paving and seal coat to a complete new roadway build and striping services, Calvac Paving has the equipment, knowledge and experience to deliver excellent quality at competitive prices. We approach every job with a can-do attitude and consider carefully how to proceed to obtain the best balance of cost effectiveness, performance and safety.

 

Because our President, Jim Adam, carries CASp certification, Calvac Paving is also an ADA-certified company. This means we are continuously keeping abreast of new developments and adaptations to ADA regulatory requirements and standards. Carrying this prestigious and important certification allows us to ensure every project we undertake is in full compliance with ADA Standards as well as the California Building Code, which in some cases are even more stringent.

In addition to our certifications and awards, Calvac Paving offers a three-year warranty to qualifying customers, three times the industry standard. We stand behind every job we do with strict quality and performance standards, because we want our clients to have peace of mind that the work they get from Calvac Paving will be the best anyone, anywhere can deliver. We hold our work to the highest possible standards for materials, workmanship and durability, Calvac Paving can take pride in giving our clients/Stakeholders a finished product they can trust.

Calvac Paving is proud to have served the Bay Area as long as we have, and we will continue to do so in 2016 and beyond. Whether we’re fixing a private roadway in Los Altos or working on a major airport runway renovation, striping a parking lot or building an access ramp to the exacting tolerances of ADAS and CBC requirements, we are passionate about our work and proud of the final result. To learn more about how Calvac Paving can help you with your next construction project, we invite you to call our offices at the following numbers:

(408) 225 – 7700

(650) 694 – 7944

(831) 375 – 7944

 

You can also contact us by clicking here if you’d prefer to email. For top quality, on-schedule and on-budget, don’t gamble with the results. Call Calvac Paving and get the best right from the start.